Note Cgc
When using a vehicle mount, attach ammunition can bracket and can. Refer to TM 9-1010-231-13 amp P. When using a ground tripod mount, feed the ammunition directly from the can. b. With female link 3 first, insert the first round through the feed throat 4 , into the feeder, and across the first pawl 5 . Don't 'roll' the round. c. Ensure that the rounds are straight and firmly seated between the first and second pawls. d. Move the feed slide assembly to the left. Close the top cover. e. If users...
RAPID UNOBSTRUCTED BORE CHECK PROCEDURES Continued Ibj
d. Gunner Perform the following 1 Pull charger handles to the rear until the bolt 'clicks' locks to the rear. 2 Position charging handles in the forward and down position. e. Assistant Gunner Perform the following 1 Place the bore obstruction detector weighted end first through the receiver and into the chamber end of the barrel. 2 Snake the bore obstruction detector into the barrel. If the cable stops feeding, pull it back, and push it forward again. If the cable can't be pushed forward any...
Note Flj
Refer to Round Removal Tool Procedures, if bore obstruction detector will not go completely through the barrel. h. If the bore obstruction detector cable runs through the barrel and the weighted end can be seen protruding from the flash suppressor, the barrel is clear. i. If barrel is clear, consult your armorer for another possible cause for malfunction. 3. CHECKING FOR A BORE OBSTRUCTION FROM THE BOTTOM OF THE WEAPON DAY OPERATIONS FIGURE 2 .
Note Fsz
Prior to using the cold-weather lubricant, be sure to clean off all existing lubrication. e. If the weapon 'sweats', dry and lube the parts before taking the weapon outdoors. Apply a light second coat to provide protection. For 0 degrees and below, use lubricant, automatic weapons LAW item 5, WP 0019 00 . Refer to WP 0010 00. CHAPTER 3 TROUBLESHOOTING PROCEDURES MACHINE GUN, 40-MM MK19, MOD3 1010-01-126-9063 TROUBLESHOOTING INDEX INTRODUCTION, MALFUNCTION SYMPTOM INDEX The troubleshooting table...
WARNING SUMMARY Continued Irm
Be sure to put bolt in forward position before removing the backplate pin assembly. Failure to observe this warning will result in injury. Do not use a bayonet to remove an empty case or live round. During training, firing will not be conducted from enclosures. All personnel within 310 meters of impact area must wear a helmet and body armor. All personnel within 20 meters shall also wear eye protection and single hearing protection. Sleeves shall be rolled down and gloves worn. A two-man lift...
Note Wbh
If the firing pin is not protruding, place the safety on 'S' SAFE . Then repeat steps b through e. If firing pin check fails a second time, evacuate to unit maintenance. f. Close top cover. Place safety on 'S' SAFE . Field strip, clean, inspect, and lubricate gun as soon as possible after firing. Refer to WP 0011 00 and WP 0012 00. Report all worn, burred, or defective parts to unit maintenance. MACHINE GUN, 40-MM, MK19, MOD 3 1010-01-126-9063 OPERATION UNDER UNUSUAL CONDITIONS UNUSUAL...
Warning Njx
Never mix lubricants on the MK19 Machine Gun. If you change lubricants or do not know for sure which lubricant is currently applied to the MK19 Machine Gun, completely clean off all the old lubricant before you apply a new one. When lubricating the weapon, give extra attention to the feed pawls, the cocking lever rails, the pivot posts on the primary drive lever, and the bolt assembly. You'll have trouble firing if you forget just one of them. 3. Lubricate each part. Give special care to those...
Warning Gjz
Before performing any procedure, ensure the weapon is clear of all ammunition. A two-man lift is required for the MK19 machine gun and each fully loaded M548 ammunition container. To set up vehicle mount, refer to TM 9-1010-231-13 amp P. a. Ensure the pintle adapter 1 is inserted into the vehicle mount before attaching the gun mount. Make M3 tripod ground mount 2 level and plant firmly and attach traversing and elevating mechanism 3 to traversing bar.
Caution Eyr
Before inserting assembly, put cocking lever in forward position. Assemble bolt and backplate using one of the following procedures a. With sear assembly on gun 1 Place safety in 'F' FIRE position. 2 Press sear 17 using thumbs or rim of cartridge case. 3 Make sure cocking lever 18 is cocked and forward. 4 Slide bolt and backplate assembly all the way forward. 5 Insert backplate pin to lock assembly in place. 1 Make sure cocking lever is cocked forward. 2 Insert bolt and backplate assembly into...
M cont 1
00-2 00-2 00-5 M430 M430A1 High-Explosive Dual Purpose Round 0014 00-11
PageWPChange
Title a - j A - B i - vii viii Blank Index 1 - Index 27 0 Index 28 Blank Zero in this column indicates an original page or work package. U.S. ARMY TM 9-1010-230-10 U. S. MARINE CORPS TM 08521A-10 1A U.S. AIR FORCE TO 11W2-5-16-1 U.S. NAVY SW 363-C3-MMM-010 HEADQUARTERS DEPARTMENTS OF THE ARMY, MARINE CORPS, AIR FORCE, AND NAVY Washington, D. C., 30 May 2001 MACHINE GUN, 40MM, MK 19, MOD 3 1010-01-126-9063 EIC 4AE This manual supersedes TM 9-1010-230-10, dated 28 November 1996, including all...
Warning Cap
Before performing any procedure, ensure the weapon is clear of any ammunition. Dry cleaning solvent is flammable and toxic and must be kept away from open flames and used in a well ventilated area. Use of rubber gloves is necessary to protect the skin when washing parts. Dry cleaning solvent is authorized for cleaning the MK19 and it works great. But never dip the bolt, ogive plunger or sear in solvent. They have sealed composite components with grease inside. Solvent will dissolve the...
THEORY OF OPERATION Continued Fhe
c. The bolt sear 4 strikes the receiver plate and the bolt sear is held rearward. This action releases the firing pin, which strikes the primer and the round is fired. If users experience a stoppage while firing the MK19 Machine Gun, the following course of actions are recommended a. When a stoppage or jam occurs, follow the procedures in this manual to safely clear the jam and make sure there is no bore obstruction. b. Charge the MK19 in the normal manner and check to see that the primary...
Note Pgf
Report all deficiencies to the unit armorer. 23. INSPECT FEED SLIDE ASSEMBLY AND FEED TRAY. a. Feed pawls 18 Burrs or binding. b. Feed tray 19 Burrs or binding. d. Springs for excessive wear flat spots , collapsing elongation. e. Spring is properly installed. 24. LUBRICATE FEED SLIDE ASSEMBLY AND FEED TRAY. Apply to all surfaces. Special areas feed pawl 18 , feed tray pawl 19 , guide rails 20 , and inner spring 21 . CLEANING, INSPECTION, AND LUBRICATION - Continued Wipe or brush off dirt. Apply...
Note Srj
Feed tray must be down to remove top cover pins. a. Hold top cover 11 straight up to align crosspin end. b. Pull straight out on pins 12 . a. Depress the flat leaf spring 14 by using a cartridge link toggle male end or small tool. b. Slide alignment guide 15 toward feeder mouth. c. Pull rearward on alignment guide 15 and lift it out. a. Alignment guide must be removed first see Step 8 . b. Pull out ogive plunger 16 . a. Alignment guide must be removed first see Step 8 . b. Push in and slide...
Top Cover
Hinged to the receiver at the forward end by two pins. Locks by a latch assembly attached to the left side of the cover. Located on top of the top cover is the front sight blade. Each assembly consists of a charger housing to which is attached the charger arm with the handle assembly and handle lock. The charger housings are installed on the sides of the receiver. Hinged to the rear sight base on top of the receiver. The rear sight base is held by four sight mounting screws and is designed to...
Note Liy
Do not mix lubricants. Be sure to clean off all existing lubricant. Do NOT use CLP. GENEROUSLY LUBE Heavy enough to spread with your finger. LIGHTLY LUBE A film of lubricant barely visible to the eye. ARMY, MARINE CORPS, AND NAVY Conduct Items 1 through 14 ALL MK19 USERS Conduct Items 1 through 14 each day machine gun is issued. Perform Items 7 and 8 after firing or when Items 1 through 6 indicate disassembly and cleaning are required. Table 1. Preventive Maintenance Checks and Services. Table...
Info Spu
BASIC ISSUE ITEMS BII LIST - Continued Table 1. Basic Issue Items List - Continued. Table 1. Basic Issue Items List - Continued. Bore cleaning brush assembly, 40-mm 10001 PN 3269511 Bore obstruction detector 19200 PN 12012055 Table 1. Basic Issue Items List - Continued. Table 1. Basic Issue Items List - Continued. BASIC ISSUE ITEMS BII LIST - Continued Table 1. Basic Issue Items List - Continued. Table 1. Basic Issue Items List - Continued. MACHINE GUN, 40-MM MK19, MOD 3 1010-01-126-9063...
RAPID UNOBSTRUCTED BORE CHECK PROCEDURES Continued Fku
4. CHECKING FOR A BORE OBSTRUCTION NIGHT OPERATIONS FIGURES 3 AND 4 . a. Following the same procedures on pages 0014 00-14, 0014 00-16, and 0014 00- 21, ensure the crimp, at the loop end of the bore obstruction detector, is inserted from the top Figure 3 far enough to touch the feeder base. This will ensure the barrel is clear when the weighted end cannot be seen. If inserted from the bottom Figure 4 , push the loop end as close to the bottom of the receiver as possible. This will ensure the...
THEORY OF OPERATION Continued Kma
c. If the primary and secondary pawls do not click up within the last 1 inch of charging travel, then the MK19 should be turned in to unit level maintenance for necessary troubleshooting and or Preventive Maintenance Checks and Services PMCS in accordance with TM 9-1010-230-23 amp P. Also, the feed slide assembly checks adjustment should be performed at Direct Support level maintenance IAW TM 9-1010-230-23 amp P. Record ammo lot number, type of ammo, number of rounds fired, serial number of the...
Installation Shotgun
During catch bag installation, ensure the bag is behind the deflector plate. a. Insert the two hooks on the empty case catch bag through the rear holes in the mount. b. Engage the single front hanger on the catch bag with the hook on the mount. a. Lower gun into mount. Slide gun's front grooves onto mount lugs 8 . Align rear holes 9 .
General 1
The Components of End Item and Basic Issue Items Lists are divided into the following sections COMPONENTS OF END COEI ITEM Not applicable. BASIC ISSUE ITEMS BII INTRODUCTION These are the minimum items required to place the MK19 Machine Gun in operation, to operate it, and to perform emergency repairs. Although shipped separately packaged, BII must be with the machine gun during operation and whenever it is transferred between property accounts. The illustrations will assist you with...
Location And Description Of Major Components
RECEIVER ASSEMBLY 1 . Holds assemblies 2 through 6. Ammunition is fed into the left side of the receiver through the feed throat assembly. FEED SLIDE ASSEMBLY AND TRAY 2 . Holds the rounds in the feeder and indexes the ammunition into position for delinking. TOP COVER ASSEMBLY 3 . Holds the feed slide assembly and tray. It is opened by a latch left side for loading or to clean and inspect feeder area. SEAR ASSEMBLY 4 . Holds the receiver sear. Trigger action releases the sear and allows the...
EQUIPMENT CHARACTERISTICS CAPABILITIES AND FEATURES Continued
MK64 Mount Mod 9. The MK64 attaches to the M3 Tripod and a variety of vehicle mounts. The MK64 holds the gun and allows it to traverse and elevate on the vehicle or tripod. It also features a travel lock which holds the weapon in travel position during vehicle operation. MK93 Mod 0 Marine Corps only . Designed as a defensive ground mount to attach the MK19 to the M3 tripod. Composed of a carriage assembly and yoke assembly. MK93 Mod 1. Designed as a mount to attach the MK19 to the HMMWV ring...
ROUND REMOVAL TOOL PROCEDURES Continued
3. PROJECTILE LODGED IN BORE OR CHAMBER. a. Place round removal tool collar over end of flash suppressor and screw five cap screws into slots of the suppressor. Attach either end of handle to the end of the threaded rod. Position cup of threaded rod over ogive. b. Screw threaded rod into barrel. Push out bore obstruction. c. Catch projectile with both hands as it is forced from the barrel. d. Carefully handcarry round to nearby designated area for EOD disposal.
Warning Dtj
Do not relink or fire ammunition which has been cycled through the weapon. TROUBLESHOOTING PROCEDURES - Continued Clear the area of personnel . Pull bolt to the rear. If charging is not possible, go to BOLT JAMMED. Catch live round as it is ejected. Push charging handles forward and up. Put gun on 'S' SAFE and check for bore obstruction. If bore is clear, move safe to 'F' FIRE position, and attempt to fire. If nothing happens, put gun on 'S' SAFE and wait 10 seconds. Pull bolt to the rear....
Explanation Of Columns In The Expendabledurable Items List
Column 1 - Item Number. This number is assigned to the entry in the list and is referenced in the narrative instructions to identify the item e.g., Use dry cleaning solvent item 10, WP 0019 00 . . Column 2 - Level. This column identifies the lowest level of maintenance that requires the listed item. Column 3 - National Stock Number NSN . This is the NSN assigned to the item which you can use to requisition it. Column 4 - Item Name, Description, Commercial and Government Entity Code CAGEC , and...
Machine Gun 40mm.mk19 Mod3
Before closing top cover always be certain the secondary drive lever is engaged with feed slide pin, feed slide assembly is to the left, and bolt is forward. Never attempt to force top cover closed. Equipment damage could result. Do not slam cover shut. d. Close top cover, observing CAUTION. END OF WORK PACKAGE MACHINE GUN, 40-MM, MK19, MOD 3 1010-01-126-9063 M383 HIGH-EXPLOSIVE ROUND, M385A1 TRAINING PRACTICE ROUNDS, M918 TARGET PRACTICE ROUNDS, M922A1 DUMMY ROUND, M430 M430A1 HIGH-EXPLOSIVE...
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS Continued
BOLT AND BACKPLATE ASSEMBLY 5 . The bolt fires the round when the sear is depressed by trigger action. The recoil springs drive the bolt forward on the receiver rails. The guide rods hold the springs in position. Trigger and handgrips are located on the backplate assembly. FEED THROAT ASSEMBLY 6 . Allows smooth feeding of 40mm ammunition. It attaches to the forward left side of the receiver by two sets of spring-loaded retaining pins. Without a feed throat, machine gun stoppages may occur...
Warning Ecb
Do not relink or fire ammunition which has been cycled through the weapon. 5. Insert cleaning rod section through slot in side of receiver. Prepare to catch ejected, live round. 6. Raise cleaning rod to force live round down. Catch live round as it is ejected. 7. Remove ammo belt from feeder. 8. Reposition ammo belt in feeder. 10. Ride the bolt forward by grasping one charging handle and depressing the trigger. 11. Ensure feed slide assembly is to the left. TROUBLESHOOTING PROCEDURES -...
Ma Training Practice Rounds
1. Training practice TP , inert rounds with a propelling charge. 32-round belt, PA120 ammunition container 1301-01-315-1636 48-round belt, M548 ammunition container 1301-01-159-3161 . 4. Muzzle Velocity 244 miles per second
WARNING SUMMARY Continued Hjf
Never use CLP or LSA on an MK19 Machine Gun. It gums up moving parts instead of lubricating them. The best thing for lubricating the MK19 is semifluid weapons lubricant LSAT NSN 9150-00-949-0323. Because of sometime difficulties in obtaining LSAT, GMD may be used for lubricating. Never mix lubricants on the MK19 Machine Gun. If you change lubricants or do not know for sure which lubricant is currently applied to the MK19, completely clean off all the old lubricant before you apply a new one....
Info Rhv
Column 2 - Description, Commercial and Government Entity Code CAGEC , and Part Number P N . Identifies the Federal item name in all capital letters followed by a minimum description when needed. The last line below the description is the CAGEC in parentheses and the part number. Column 3 - Usable On Code. When applicable, gives you a code if the item you need is not the same for different models of equipment. Column 4 - Unit of Measure U M . Indicates the physical measurement or count of the...
Technical Manuals Tm
TM 9-1010-230-23 amp P TO 11W2-5-16-2 SW 363-03-MMM-020 TM 9-1010-231-13 amp P TO 11W2-8-32-4 SW 363-D4-MMM 010-MK64 Organizational and Direct Support Maintenance Manual including Repair Parts and Special Tools List for Machine Gun, 40MM, MK19 MOD 3 Operator's, Unit, and Direct Support Maintenance Manual including Repair Parts and Special Tools List for Mount, Machine Gun, MK64 TM 11-5855-214-10 Operator's Manual for Night Vision Sight, Crew Served Weapon AN TVS-5 TM 4700-15 1 Equipment Record...